China Professional Factory Direct Screw Conveyor for Cement Worm Gear Speed Reducer Gear Box synchromesh gearbox

Product Description

Product Description

DESCRIPTION:
Gear reducers are enclosed helical gears with hollow inputs.
The gear is mounted directly on the input shaft of the gear and receives support from a motor mounting bracket mounted on the machine housing. 
No additional parts are required to transfer torque from the reducer to the machine.
It can be mounted in vertical, horizontal or inclined position.
Shaft-mounted gear reducers typically have 5:1 7:1 10:1 reduction ratios and output speeds ranging from 1 to 300 rpm.

M4 series gear reducer can be installed directly on screw conveyors and feeders with a XUH seal installed on the output shaft of the gearbox. 
Ensure that cement, and fly ash powder will not get into the gearbox and extend the service life of the gearbox.
More suitable for bulk materials, grain and aggregate handling industries

 

WORKING PRINCIPLE:
M4 series gearboxes come in 5 sizes (M41 / M43 / M45 / M47 / M49). 
Nominal gear ratios are in accordance with Ra 10 CHINAMFG 2017 (5, 6, 7, 10). Cylindrical gears with helicoidal teeth. 
M4 series gearboxes can be mounted directly on screws: in this case, the XUH type output shaft seal is usually installed. 
M4 series gearboxes are supplied with grease for use at ambient temperatures (0°C - 40°C).

PROPERTIES:
- Helical gearbox
- Nominal torque that can be transferred to the output shaft: up to 1500 Nm.
- Installed power at the input up to 30 kW.
- Operation at ambient temperature (0°C - 40°C).
- DIN 5482 involute spline output shafts
- Flange mounting on motor and output side
- Precision-machined cylindrical bevel gears with teeth.
- Flange mounting on motor and output side

BENEFITS:
- Easy installation
- Quick maintenance
- Low installation costs

 

 

 

Services

 

Pre-sales Commitment

1. For user inquiries, quick response, warm reception, and answer all questions.
2. Provide detailed design information free of charge within 24 hours.

Commitment in Sales

1. All ex-factory products meet the quality standards specified in the contract. All products are tested according to customer requirements before delivery.
2. After the contract is signed, the customers are welcome to the site of our company for supervision.

After-sales Commitment

1. We provide technical support for customers. If necessary, the product can be debugged on-site, and relevant operators can be trained to solve user problems.
2.  24 hours to solve the problems for customers. Product use a day, a day of service.
3. Set up a high-quality service team, and set up product files for regular return visits.

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical - Cylindrical Gear
Step: Four-Step

Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

worm gearbox

Can a Worm Gearbox Be Used in Heavy-Duty Machinery?

Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:

  • High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
  • Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
  • Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
  • Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
  • Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.

However, when considering the use of a worm gearbox in heavy-duty applications, it's important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.

Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.

worm gearbox

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

  • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm's position without requiring additional brakes.
  • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
  • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
  • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
  • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
  • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
  • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
  • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
  • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
  • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

worm gearbox

What Industries Commonly Use Worm Reducers?

Worm reducers are versatile mechanical components that find applications in various industries due to their unique advantages and capabilities. Some of the industries that commonly use worm reducers include:

  • Material Handling: Worm reducers are widely used in material handling equipment such as conveyors, bucket elevators, and cranes to control movement and manage heavy loads.
  • Automotive: They are utilized in automotive manufacturing processes, assembly lines, and vehicle positioning systems.
  • Food and Beverage: Worm reducers are used in food processing and packaging machinery where hygiene and cleanliness are crucial.
  • Agriculture: Agricultural equipment like irrigation systems and tractors use worm reducers for controlling rotational motion.
  • Mining and Construction: Heavy-duty applications in mining equipment, excavators, and construction machinery benefit from the torque multiplication provided by worm reducers.
  • Energy: Wind turbines and solar tracking systems use worm reducers to convert low-speed, high-torque motion into rotational energy.
  • Textile: Textile machinery employs worm reducers for controlling speed and tension in weaving and spinning operations.
  • Packaging: Packaging equipment relies on worm reducers for precise movement and positioning of packaging materials.
  • Medical: Medical devices and equipment often utilize worm reducers for their accuracy and controlled motion.
  • Printing: Printing machines use worm reducers to regulate paper feed and ensure consistent printing quality.

Worm reducers' ability to provide high torque output, compact design, and self-locking characteristics makes them suitable for applications requiring reliable and controlled motion across various industries.

China Professional Factory Direct Screw Conveyor for Cement Worm Gear Speed Reducer Gear Box   synchromesh gearbox	China Professional Factory Direct Screw Conveyor for Cement Worm Gear Speed Reducer Gear Box   synchromesh gearbox
editor by CX 2023-10-25

As one of leading worm gear boxes manufacturers, suppliers and exporters of products, We offer sworm gear box and many other products.

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